Antioxidant Behavior of Carbon/Carbon Composites with Hot Dip Plating and Electroplating for Single-Crystal Furnaces

In the Czochralski single-crystal silicon manufacturing industry, single-crystal furnaces often experience corrosion from silicon vapor, which reduces their operational lifespan. However, the preparation of metal coatings on the surface of C/C composites is challenging due to their low coefficient of thermal expansion and the intricate structure of carbon fibers. To address this issue and achieve high-quality alloy coatings, Ni-Al and Ni-Al/Si composite coatings are successfully prepared on the surface of C/C composites through a combination of electroplating and hot-dip plating, and their oxidation behavior at elevated temperatures is thoroughly investigated. The experimental results indicate that the Ni-Al composite coatings exhibit superior antioxidant properties compared to Ni coatings following thermal shock experiments, thereby significantly enhancing the antioxidant performance of C/C composites. This improvement is attributed to the preferential oxidation of surface aluminum, which forms a dense Al₂O₃ layer in aerobic and high-temperature environments, effectively preventing oxygen from reaching the underlying matrix. During the oxidation process, coating elements migrate outward along the concentration gradient, while oxygen molecules diffuse inward. Simultaneously, aluminum atoms diffuse inward, and Ni atoms diffuse outward, where they partially dissolve with oxygen. The inner coating's Ni enhances the bonding of the coating by connecting the substrate to the outer layer. Meanwhile, the added Si in the Ni-Al/Si composite coating further improves the antioxidant properties of the coating.