Thin and Flexible PANI/PMMA/CNF Forest Films Produced via a Two-Step Floating Catalyst Chemical Vapor Deposition

In this paper, we explore a straightforward two-step method to produce high-purity, vertically aligned multi-walled carbon nanofibres (MWCNFs) via chemical vapor deposition (CVD). Two distinct solutions are utilized for this CVD method: a catalytic solution consisting of ferrocene and acetonitrile (ACN) and a carbon source solution with camphor and ACN. The vapors of the catalytic solution inserted in the reaction chamber through external boiling result in a floating catalyst CVD approach that produces vertically aligned CNFs in a consistent manner. CNFs are grown in a conventional CVD horizontal reactor at 850 °C under atmospheric pressure and characterized by Raman spectroscopy, scanning and transmission electron microscopy (SEM and TEM), X-ray diffraction (XRD), and thermogravimetric analysis (TGA). Coating the MWCNTs with polymethyl methacrylate (PMMA) while still on the Si substrate retains the structure and results in a flexible, conductive thin film suitable for flexible electrodes. The film is 62 μm thick and stable in aqueous solutions, capable of withstanding further processing, such as electropolymerization with polyaniline, to be used for energy storage applications.