Research on nonlinear dynamic vertical vibration characteristics and control of roll system in cold rolling mill

In order to address the vertical vibration phenomenon of the working roll during the rolling process, taking into consideration the nonlinear factors of the rolling interface and the roll system, this study establishes a nonlinear excitation vertical vibration model based on dynamic rolling force. The impact of nonlinear factors on system stability and vibration characteristics is analyzed. The study reveals that nonlinear damping and linear stiffness exhibit significant effects through time delay characteristics. Nonlinear stiffness has a drastic impact on system stability, while increasing system damping effectively reduces the amplitude and narrows the resonance region. By employing averaging method and singular value theory, the stability of the cold rolling mill roll system is analyzed under non-autonomous and autonomous states. A combined time-delay feedback controller is proposed, which effectively suppresses the system's large-scale vibration by adjusting the control gain and time delay parameters. MATLAB simulations are conducted to validate the accuracy of the control strategy, providing theoretical support for vibration prediction and system design in rolling mills.

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Publication Details

Journal
Scientific Reports
Published
2024-11-27
DOI
https://doi.org/10.1038/s41598-024-79117-4
Citations
8
Primary Topic
Vibration and Dynamic Analysis
Type
article
Field-Weighted Citation Impact
2.63
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article

Research on nonlinear dynamic vertical vibration characteristics and control of roll system in cold rolling mill

Caijun Zhong, Liqing Li
8 citations
Scientific Reports
Vibration and Dynamic Analysis
2.63
article

Research on nonlinear dynamic vertical vibration characteristics and control of roll system in cold rolling mill

Caijun Zhong, Liqing Li
article en
8 citations

Abstract

In order to address the vertical vibration phenomenon of the working roll during the rolling process, taking into consideration the nonlinear factors of the rolling interface and the roll system, this study establishes a nonlinear excitation vertical vibration model based on dynamic rolling force. The impact of nonlinear factors on system stability and vibration characteristics is analyzed. The study reveals that nonlinear damping and linear stiffness exhibit significant effects through time delay characteristics. Nonlinear stiffness has a drastic impact on system stability, while increasing system damping effectively reduces the amplitude and narrows the resonance region. By employing averaging method and singular value theory, the stability of the cold rolling mill roll system is analyzed under non-autonomous and autonomous states. A combined time-delay feedback controller is proposed, which effectively suppresses the system's large-scale vibration by adjusting the control gain and time delay parameters. MATLAB simulations are conducted to validate the accuracy of the control strategy, providing theoretical support for vibration prediction and system design in rolling mills.

Scientific ReportsVol. 14(1)
Inner Mongolia University of Science and Technology (CN)
Openalex Percentile: Top 10%
Vibration and Dynamic Analysis
2.63
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