Micro UAVs with Fixed Wings: Design, Technological Solutions, and Tests

Considering the advantages of using expanded polystyrene (EPS) reinforced with adhesive tape made of glass fibers, this paper presents a design and technological solution for a functional drone of class C1, meaning a maximum take-off mass of 900 g, and tests validating the use of EPS for small UAVs under flight conditions. The selected profile was MH-49, which had a maximum chord thickness of 10.5%. This profile demonstrated a much lower coefficient of pitching moment than that of the NACA 63215 profile, giving this flying-wing UAV superior governability. This airfoil implies a geometry with greater attenuation of the trailing edge, and the design favors the placement of stress concentrators towards the trailing edge. Due to the use of fiberglass tape reinforcement technology, it is possible to address this profile, implying improved aerodynamic performance. The use of EPS in the disposable UAV industry may bring significant benefits, contributing to the development of high-performance, versatile, and low-cost UAVs, suitable for a wide range of tactical and logistic applications. This study presents the design, the fabrication, and testing of this drone, highlighting the advantages and possible challenges of the proposed solution.