Thermal Optimization Design for a Small Flat-Panel Synthetic Aperture Radar Satellite

This article introduces a small microwave remote sensing satellite weighing 310 kg, operating in low earth orbit (LEO). It is equipped with an X-band synthetic aperture radar (SAR) antenna, capable of a maximum imaging resolution of 0.6 m. To achieve the objectives of lower cost, reduced weight, minimized power consumption, and enhanced temperature stability, an optimized thermal design method tailored for satellites has been developed, with a particular focus on SAR antennas. The thermal control method of the antenna is closely integrated with structural design, simplifying the thermal design and its assembly process, reducing the resource consumption of thermal control systems. The distribution of thermal interface material (TIM) in the antenna assembly has been carefully calculated, achieving a zero-consumption thermal design for the SAR antenna. And the temperature difference of the entire antennas when powered on and powered off would not exceed 17 °C, meeting the specification requirements. In addition, to ensure the accuracy of antenna pointing, the support plate of antennas requires stable temperature. The layout of the heaters on the board has been optimized, reducing the use of heaters by 30% while ensuring that the temperature variation of the support board remains within 5 °C. Then, an on-orbit thermal simulation analysis of the satellite was conducted to refine the design and verification. Finally, the thermal test of the SAR satellite under vacuum conditions was conducted, involving operating the high-power antenna, verifying that the peak temperature of T/RM is below 29 °C, the temperature fluctuation amplitude during a single imaging task is 10 °C, and the lowest temperature point of the support plate is 16 °C. The results of the thermal simulation and test are highly consistent, verifying the correctness and effectiveness of the thermal design.