Influence of the Applied Protective Coating on the Technological Parameters of the Moulding or Core Sand Surface

An important issue in obtaining a good casting surface without defects in contact with the liquid metal is the use of protective coatings on the surface of the moulding sand forming the mould cavity. Protective coatings are based on highly refractory materials that are finely ground and protect the moulding sand from thermal stresses from the molten metal. An important aspect of obtaining the appropriate properties of the protective coatings used is the method of application. This article presents the results of a quality study of the protective coatings obtained, which were applied by dip and painting with a brush. Four different coatings were applied to mould sand samples prepared on grain matrices with different average grain sizes. During the tests, the viscosity of the protective coatings, their gas-forming capacity, sieve analyses of the grain matrix used, the permeability of the moulding sand with the protective coating and the abrasiveness and adhesion of the protective coatings were determined. The quality of the coating obtained was found to depend on its type, the size of the grain matrix used in the moulding sand and the method of application. The experiments carried out indicate that a comparative study of the available protective coatings can indicate the best solution, taking into account the grain matrix used and the method of application adopted.