FeCo Alloy-Decorated Proton-Conducting Perovskite Oxide as an Efficient and Low-Cost Ammonia Decomposition Catalyst

Ammonia is known as an alternative hydrogen supplier because of its high hydrogen content and convenient storage and transport. Hydrogen production from ammonia decomposition also provides a source of hydrogen for fuel cells. While catalysts composed of ruthenium metal atop various support materials have proven to be effective for ammonia decomposition, non-precious-metal-based catalysts are attracting more attention due to desires to reduce costs. We prepared a series of Fe, Co, Ni, Mn, and Cu monometallic catalysts and their alloys as catalysts over proton-conducting ceramics via the impregnation method as precious-metal-free ammonia decomposition catalysts. While Co and Ni showed superior performance compared to Fe, Mn, and Cu on a BaZr0.1Ce0.7Y0.1Yb0.1O3−б (BZCYYb) support as an ammonia decomposition catalyst, the cost of Fe is much lower than that of other metals. Alloying Fe with Co can significantly increase the conversion and stability and lower the overall cost of materials. The measured ammonia decomposition rate of FeCo/BZCYYb reached 100% at 600 °C, and the ammonia decomposition rate was almost unchanged during the long-term test of 200 h, which reveals its good catalytic activity for ammonia decomposition and thermal stability. When the metallic catalyst remained unchanged, BZCYYb also exhibited better performance compared to other commonly used oxide supports. Finally, when ammonia cracked using our alloy catalyst was fed to solid oxide fuel cells (SOFCs), the peak power densities were very close to that achieved with a simulated fully cracked gas stream, i.e., 75% H2 + 25% N2, thus proving the effectiveness of this new type of ammonia decomposition catalyst.