Heterogeneous Growth of 3D Printed Polymer Network for Multi‐Material Integration

Abstract 3D printing has been highly pursued owing to its effortless fabrication of custom‐defined geometries, yet the integration of multi‐material with diverse properties in one printed object remains challenging. In this work, a digital light 3D‐printed polymer network that is capable of heterogeneous growth to seamlessly integrate multi‐material is designed. This is accomplished through orthogonal photochemistry design, where visible light is utilized to initiate radical polymerization of acrylates for 3D printing. Inspired by plants’ phototropism due to uneven auxin distribution, UV light is employed to induce spatiotemporal catalyst generation for promoting network heterogeneous growth. In this process, it is found that the UV‐generated catalyst effectively facilitates the hydrolysis of ketals to produce hydroxyls, which can further serve as “growing sites” to initiate the ring‐opening polymerization of polycaprolactone. This enables precise manipulation of both shape and mechanical properties in 3D‐printed objects. The distinctive heterogeneous growth mechanism of 3D printing enables the production of multi‐material components using a single resin.

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Publication Details

Journal
Advanced Functional Materials
Published
2024-11-20
DOI
https://doi.org/10.1002/adfm.202415638
Citations
4
Primary Topic
Additive Manufacturing and 3D Printing Technologies
Type
article
Field-Weighted Citation Impact
0.81

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Heterogeneous Growth of 3D Printed Polymer Network for Multi‐Material Integration

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Heterogeneous Growth of 3D Printed Polymer Network for Multi‐Material Integration

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article en
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Abstract

Abstract 3D printing has been highly pursued owing to its effortless fabrication of custom‐defined geometries, yet the integration of multi‐material with diverse properties in one printed object remains challenging. In this work, a digital light 3D‐printed polymer network that is capable of heterogeneous growth to seamlessly integrate multi‐material is designed. This is accomplished through orthogonal photochemistry design, where visible light is utilized to initiate radical polymerization of acrylates for 3D printing. Inspired by plants’ phototropism due to uneven auxin distribution, UV light is employed to induce spatiotemporal catalyst generation for promoting network heterogeneous growth. In this process, it is found that the UV‐generated catalyst effectively facilitates the hydrolysis of ketals to produce hydroxyls, which can further serve as “growing sites” to initiate the ring‐opening polymerization of polycaprolactone. This enables precise manipulation of both shape and mechanical properties in 3D‐printed objects. The distinctive heterogeneous growth mechanism of 3D printing enables the production of multi‐material components using a single resin.

Advanced Functional MaterialsVol. 35(8)
Zhejiang University of Science and Technology (CN), State Key Laboratory of Chemical Engineering (CN), Zhejiang University (CN)
National Natural Science Foundation of China
Life below water
Openalex Percentile: Top 28%
Additive Manufacturing and 3D Printing Technologies
0.81
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