Femtosecond Laser Fabrication of Gradient Index Micro-Optics in Chalcogenide Glass

Gradient refractive index (GRIN) lenses have been widely used for many applications. However, the traditional manufacturing methods of GRIN lenses are very time-consuming and only suitable for macro-scale operations. In addition, those methods do not have the ability to produce other GRIN optical components with complex refractive index profiles like aspheric or freeform components. We report here an approach to produce GRIN micro-optical components in chalcogenide glass based on a direct laser writing technique. Using this approach, we are able to locally modulate the refractive index of the glass subtrates and create an arbitrary refractive index profile. To prove the flexibility of the method for the production of GRIN micro-optics, we fabricated GRIN micro-lenses and a micro-Fresnel axicon (Fraxicon). The optical properties of micro-lenses can be controlled by varying the writing parameters or the substrate thickness. As a result, the working distance of the micro-lenses can extend from 0 to more than 1000 μm. Also, the micro-Fraxicon exhibits the ability to convert a Gaussian beam to a Bessel-like beam which concentrates the mid-infrared light into an approximately 1200 μm long confinement zone.