Position–Force Control of a Lower-Limb Rehabilitation Robot Using a Force Feed-Forward and Compensative Gravity Proportional Derivative Method

The design and control of lower-limb rehabilitation robots for patients after a stroke has gained significant attention. This paper presents the dynamic analysis and control of a 3-degrees-of-freedom lower-limb rehabilitation robot using combined position–force control based on the force feed-forward and compensative gravity proportional derivative methods. In the lower-limb rehabilitation robot, the interaction force between the patient with the joints and links of the robot is uncertain and nonlinear due to the disturbance effect of Coriolis force, centrifugal force, gravitational force, and friction force. During recovery stages, the forces exerted by the patient’s lower limbs are also considered disturbances. Therefore, to meet the quality requirements in using the rehabilitation robot with different recovery stages of patient training, combining position control and force control is essential. In this paper, we proposed a combination of proportional–derivative gravity compensation motion control and force feed-forward control to form an advanced combined controller (position–force feed-forward control—PFFC) for a 3 DOF lower-limb functional rehabilitation robot. The forces can be sensed using a 3-axis force sensor. In addition, the robot’s position parameters are also measured by encoders. The control algorithm is implemented on the STM32F4 Discovery board. A verified test of the proposed control method is shown in the experiments, showing the good performance of the system.