Biofilm characterization and dynamic simulation of advanced rope media reactor for the treatment of primary effluent

Biofilm modeling is inherently complex, often requiring multiple assumptions and simplifications. In biofilm modeling, default or literature-based values in biofilm systems are usually used to estimate biofilm parameters, including boundary layer, biofilm density, thickness, attachment, and detachment rates. This study aimed to characterize and model the biofilm of a specific rope-type fixed media system, removing carbon and total inorganic nitrogen, coupled with sensitivity analysis. Among the five model parameters, the sensitivity analysis of this study showed that boundary layer thickness is the most influential parameter for predicting effluent ammonia and nitrate concentrations, and biofilm density is most sensitive with respect to effluent chemical oxygen demand (COD). The least sensitive parameter is the detachment rate. Based on the calculated mean absolute error (MAE) and root mean squared error (RMSE), the calibrated BioCord fixed-film reactor (BFFR) model accurately predicted effluent ammonium and dissolved oxygen (DO) in the continuously aerated bench-scale reactor (R1) and failed to predict well in the intermittently aerated bench-scale reactor (R2). RMSE values calculated for NH₃-N and DO in R1 are 0.95 and 0.53 mg/L, respectively. In the BioCord pilot plant's case, ammonium-N predicted by the model fit the measured values well, while it overpredicted DO concentrations. PRACTITIONER POINTS: Fixed biofilm BioCord reactors were studied for primary effluent treatment. A methodology was developed to characterize biofilms. Boundary layer thickness is the most influential parameter for predicting effluent ammonia and nitrate concentrations. Biofilm density is the most sensitive parameter with respect to effluent COD. The calibrated BFFR model can predict effluent ammonium, nitrite, and nitrate-nitrogen.