Multi-Frequency Microwave Sensing System with Frequency Selection Method for Pulverized Coal Concentration

The accurate measurement of pulverized coal concentration (PCC) is crucial for optimizing the production efficiency and safety of coal-fired power plants. Traditional microwave attenuation methods typically rely on a single frequency for analysis while neglecting valuable information in the frequency domain, making them susceptible to the varying sensitivity of the signal at different frequencies. To address this issue, we proposed an innovative frequency selection method based on principal component analysis (PCA) and orthogonal matching pursuit (OMP) algorithms and implemented a multi-frequency microwave sensing system for PCC measurement. This method transcended the constraints of single-frequency analysis by employing a developed hardware system to control multiple working frequencies and signal paths. It measured insertion loss data across the sensor cross-section at various frequencies and utilized PCA to reduce the dimensionality of high-dimensional full-path insertion loss data. Subsequently, the OMP algorithm was applied to select the optimal frequency signal combination based on the contribution rates of the eigenvectors, enhancing the measurement accuracy through multi-dimensional fusion. The experimental results demonstrated that the multi-frequency microwave sensing system effectively extracted features from the high-dimensional PCC samples and selected the optimal frequency combination. Filed experiments conducted on five coal mills showed that, within a common PCC range of 0-0.5 kg/kg, the system achieved a minimum mean absolute error (MAE) of 1.41% and a correlation coefficient of 0.85. These results indicate that the system could quantitatively predict PCC and promptly detect PCC fluctuations, highlighting its immediacy and reliability.