Simulations of Cryogenic Line Chilldown with Advanced Subgrid Wall Boiling Models

A mesoscale model for boiling processes in water was adapted for cryogens and demonstrated for chilldown of propellant transfer lines in both liquid nitrogen and hydrogen. The subgrid boiling model accurately captures the contributions to heat transfer from the generation of bubble nuclei, growth, and interaction of the bubbles in the microlayer as well as quenching of the boiling surface following bubble departure. It was adapted for cryogenic fluids using thermodynamic scaling concepts, considering nondimensional pressures and temperatures that are scaled by the corresponding critical values for the fluid. The boiling model was demonstrated for line chilldown in liquid nitrogen. The predicted wall temperature at which quenching occurs was close to the test data for liquid nitrogen, while the slope of the temperature curve after quenching is initiated shows a steeper variation than the test data. Simulations were also performed for liquid hydrogen. Chilldown times in liquid hydrogen are much more rapid due to higher heat transfer in the film boiling regime, and accurately modeling the impact of turbulent heat transfer was found to be important. Furthermore, due to the much colder fluid temperatures in liquid hydrogen, it is critical to model the variable thermal properties of the solid material.