Reflux extraction with saponification of crude wax from sugarcane filter cake for policosanol production

Abstract Filter cake, a by-product in the sugar industry, has significant amount of wax containing policosanol which can be extracted using proper method and solvent. Policosanol is a mixture of high molecular weight aliphatic primary alcohols and was reported to reduce cardiovascular diseases. This study explored the use of hot ethanol reflux extraction to recover the crude wax from the filter cake followed by saponification for policosanol purification. Crude wax yield of 84.5 mg crude wax/g filter cake was obtained using reflux extraction at 60° C, 500 rpm and 12 mL absolute ethanol/g filter cake. The maximum crude wax yield obtained from Soxhlet extraction was 121.88 ± 0.46 mg crude wax/g dry filter cake, which corresponds to 69.33% recovery. Using a two-level factorial design, the effects of sodium hydroxide (NaOH) concentration (0.1 M and 1 M), reaction time (30 minutes and 60 minutes)and reaction temperature (30 °C and 60 °C) on the policosanol yield during saponification were determined. Results showed that NaOH concentration and temperature have significant effects on policosanol yield while reaction time alone is insignificant. Increasing both the reaction time and NaOH concentration can lead to an increase in policosanol yield. The highest yield of 1.234 ± 0.322 mg policosanol/g crude wax after saponification was obtained at 60 °C for 60 minutes with 1 M NaOH. This is twice the amount of policosanol recovered as compared to 0.583 ± 0.026 mg policosanol/g crude wax without saponification.