Production of Bio-plasticized Polyvinyl Chloride (PVC) Films Synthesized from Microalgae (Chlorella vulgaris)

Abstract Bio-based plasticizers for PVC films are being explored to replace conventional phthalate-based plasticizers due to the threats they pose to human health and the environment. In the present study, fatty acids from Chlorella vulgaris were extracted via Microwave-assisted Extraction and were epoxidized using esterification and transesterification reactions in a magnetically stirred reactor to produce EFAME plasticizer. FTIR Analysis determined the presence of an epoxy group as the peak C=O stretch (1739.79 cm −1 ) was detected. PVC films were synthesized at different concentrations of EFAME (30%, 40%, and 60%). At 40% of EFAME, the PVC exhibited high displacement in the tensile strength and elongation at break test, which was used as a basis to produce PVC-A, PVC-B, and PVC-C, and was compared to phthalate-plasticized PVC film, PVC-D. SEM-EDX Analysis verified the presence of PVC and EFAME in the plasticized PVC films as Carbon, Oxygen, and Chlorine elements were detected. PVC A had the lowest weight loss percentage at 40.96% indicating it has developed high migration resistance among the extraction mediums used. DSC analysis confirmed the plasticizing effect of EFAME as the glass transition temperature of bioplasticized PVC films decreased. Using One-way ANOVA, the physicochemical tests of PVC films plasticized with EFAME showed significantly better results than PVC films plasticized by DOP. Thus, the present study indicates that the bio-based plasticizer derived from C. vulgaris is a better and a potential alternative for phthalates in plasticizing PVC films.