Evaluation and Application of Machine Learning Techniques for Quality Improvement in Metal Product Manufacturing

This article presents a discussion of the application of machine learning methods to enhance the quality of drive shaft production, with a particular focus on the identification of critical quality issues, including cracks, scratches, and dimensional deviations, which have been observed in the final stages of machining. A variety of classification algorithms, including neural networks (NNs), bagged trees (BT), and support vector machines (SVMs), were employed to efficiently analyse and predict defects. The results show that neural networks achieved the highest accuracy (94.7%) and the fastest prediction time, thereby underscoring their efficiency in processing complex production data. The BT model demonstrated stability in its predictions with a slower prediction time, while the SVM model exhibited superior training speed, though with slightly lower accuracy. This article proposes that optimising key process parameters, such as temperature, machining speed, and the type of coolant used, can markedly reduce the prevalence of production defects. It also recommends integrating machine learning with traditional quality management techniques to create a more flexible and adaptive control system, which could help reduce production losses and enhance customer satisfaction.

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Publication Details

Journal
Applied Sciences
Published
2024-11-13
DOI
https://doi.org/10.3390/app142210450
Citations
11
Primary Topic
Industrial Vision Systems and Defect Detection
Type
article
Field-Weighted Citation Impact
3.84

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article

Evaluation and Application of Machine Learning Techniques for Quality Improvement in Metal Product Manufacturing

Jozef Husár, Lucia Knapčíková, Katarzyna Antosz
11 citations
Applied Sciences
Industrial Vision Systems and Defect Detection
3.84
article

Evaluation and Application of Machine Learning Techniques for Quality Improvement in Metal Product Manufacturing

Jozef Husár, Lucia Knapčíková, Katarzyna Antosz
article en
11 citations

Abstract

This article presents a discussion of the application of machine learning methods to enhance the quality of drive shaft production, with a particular focus on the identification of critical quality issues, including cracks, scratches, and dimensional deviations, which have been observed in the final stages of machining. A variety of classification algorithms, including neural networks (NNs), bagged trees (BT), and support vector machines (SVMs), were employed to efficiently analyse and predict defects. The results show that neural networks achieved the highest accuracy (94.7%) and the fastest prediction time, thereby underscoring their efficiency in processing complex production data. The BT model demonstrated stability in its predictions with a slower prediction time, while the SVM model exhibited superior training speed, though with slightly lower accuracy. This article proposes that optimising key process parameters, such as temperature, machining speed, and the type of coolant used, can markedly reduce the prevalence of production defects. It also recommends integrating machine learning with traditional quality management techniques to create a more flexible and adaptive control system, which could help reduce production losses and enhance customer satisfaction.

Applied SciencesVol. 14(22)
Rzeszów University of Technology (PL), Technical University of Košice (SK)
Agentúra na Podporu Výskumu a Vývoja, Kultúrna a Edukacná Grantová Agentúra MŠVVaŠ SR, Vedecká Grantová Agentúra MŠVVaŠ SR a SAV
Openalex Percentile: Top 6%
Industrial Vision Systems and Defect Detection
3.84
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Evaluation and Application of Machine Learning Techniques for Quality Improvement in Metal Product Manufacturing — Jozef Husár, Lucia Knapčíková, et al. · Applied Sciences (2024) | TGRS Research Map | TGRS