Thread plate posture analysis for screw rolling adjustment design

Abstract This research focuses on process design of the adjustment of movable thread plate and fixed thread plate in the screw rolling machine during production. By observing some key dimensions of the threaded screw, one can determine the movement amount and the rotation direction of the adjustment screw bars mechanism of the fixed thread plate that required for the specified size of this type of screw. One establishes a relationship from the adjustment of the screw bars mechanism to the fixed thread plate posture. It can be seen that the formed screw size deviations will lead the machine operator to adopt one of the proposed process to achieve the posture adjustment of the fixed thread plate. While the screw specification deviations do not conform to the standard ones, the operator just need to find out the error type of the formed screw and measures its specification to follow one of the proposed formulas, then the wrong thread plate posture can be modified to the correct posture under operator’s adjustment. The method addressed in this research can not only reduce the operational difficulty of screw thread rolling machine but also can reduce the trial-and-error processes in traditional operation methods.