Methods and equipment for analysis and diagnosis of marine engines during navigation

Expert diagnostic systems are required for the development of intelligent marine engines and other ship systems. Measurement and analysis of marine engine parameters are fundamental in ensuring the efficient operation of these key propulsion systems. This paper introduces a novel measurement device and method capable of real-time monitoring of cylinder pressure and emissions in marine engines. The experimental procedure involved measuring critical engine parameters and emissions, such as NOx, CO2, and particulate matter, under various operating conditions. The device provided accurate real-time data acquisition, enabling detailed analysis of combustion processes and emission profiles under various operating conditions. Furthermore, a numerical model was developed, like digital twins, which utilized the measured data to simulate engine performance, predict potential failures, and optimize operational parameters to enhance efficiency and reduce environmental impact. The two most important parameters: the indicated cylinder pressure and NOx emissions were simulated and validated. Measured NOx was measured 889 ppm at 90% and simulated results was 985 ppm, which is 10% difference. Specific fuel consumption has less than 1% difference between measured and simulated data. Novelty of this work is the methodology used in the testing and calibration processes. Current actual parameters of engine operation are monitored, based on which a comparative analysis is made in real time. Previous diagnostic control systems did not provide diagnostics, comparative analysis and optimization in real time. The integration with digital twin allowed potential wear and tear predictions, fuel consumption optimization, and emission reduction strategies, showcasing the potential of this technology to improve marine engine diagnostics and maintenance. The device and its virtual counterpart worked well together to provide a complete understanding of the engine’s response. This facilitates proactive maintenance strategies and contributes to eco-efficiency in the maritime sector.