The Concept and Measurements of an Adjustable Holder for Large Magnets Applicable for a THz Undulator Working in Superradiant Emission

The main aim of this study is the concept of the magnet holder for the THz undulator utilized in the PolFEL superradiant light source. To achieve maximum flux at high K values (radiation frequencies ranging from 0.5 THz to 5 THz, and K values exceeding 3), it is necessary to use large permanent magnets with dimensions of 100 × 100 × 39.9 mm. For the above assumptions and parameters and specific requirements for magnet positioning, existing design solutions in the literature were found to be insufficient. The main challenges in the design of this holder included the following: (a) the unusually large size of the magnets, (b) requirements of wide-range calibration, and (c) large magnetic forces acting on each magnet, which can approach almost 4 kN. Taking into consideration these challenges, the prototype of the magnet holder was developed and manufactured. The paper presents the findings from both numerical and experimental studies aimed at validating the mechanical behavior and deformation of the proposed magnet holder. The measurements were conducted using two methods—traditional with the use of dial indicators and a novel approach based on the application of the Digital Image Correlation. The results from these numerical and experimental studies indicate that all specified requirements have been satisfactorily met. The study confirms the capability for accurate magnet positioning, demonstrating stable deformation of the holder under a magnetic load. Additionally, it was proved that the positioning of the magnets is both linear and repeatable, with calibration achievable within a range of at least ±0.25 mm.