Reaction kinetics and isotherms of commercial activated carbon in variable pressure adsorption of high compound VOCs

This study investigated the feasibility of using/reusing commercial activated carbon (CAC) for the capture of high molecular weight and high-boiling point volatile organic compounds (HBPVOCs). The CAC was first characterized using proximate analysis, heat value analysis, iodine value analysis, element analysis, inductively coupled plasma spectrometry, and specific surface area analysis. We then assessed the adsorption/desorption performance of a CAC-based PSA system for the removal of Butyl Cellosolve (BCS), a HBPVOC commonly used in paints, coatings, cleaners, and industrial processes. This involved deriving the BCS adsorption capacity of CAC as a function of adsorbent quantity (2.5, 5, and 10 g), flow rate (4, 6, and 8 L/min), and pressure (1.3, 2.3, and 3.4 kg/cm²). The BCS adsorption capacity of the CAC varied with pressure as follows: 1.3 kg/cm² (652.85 mg/g), 2.3 kg/cm² (817.20 mg/g) and 3.4 kg/cm² (1324.05 mg/g). The adsorption mode most closely resembled pseudo-first-order kinetics (i.e. single-layer physical adsorption). Desorption was performed using an adjustable tubular high-temperature furnace under a nitrogen atmosphere (0.93 kg/cm²). Following desorption with a set desorption duration of 1 hr, the BET values varied with temperature as follows: 350°C (75.58% of the original value) and 450°C (86.04% of the original). Desorbed CAC (DCAC) was also examined to detect changes in pore structure due to the effects of recycling. We obtained breakthrough curves and a dsorption capacity curves of CAC as functions of flow rate and pressure. We also investigated adsorption performance under pressure swing conditions from the perspective of reaction kinetics and density functional theory. Our results demonstrate the efficacy of CAC in the adsorption of BCS as well as the recyclability of this material.<i>Implications:</i> This study demonstrates the potential for reusing commercial activated carbon (CAC) to capture high molecular weight and high-boiling point volatile organic compounds (HBPVOCs). Through comprehensive characterization and performance evaluation, we found that CAC effectively adsorbs Butyl Cellosolve (BCS), a common industrial solvent, with adsorption capacity increasing with pressure. The adsorption process follows pseudo-first-order kinetics, indicating single-layer physical adsorption. Additionally, the study highlights the recyclability of CAC, as desorption and subsequent analysis revealed minimal changes in pore structure, maintaining a significant portion of its original BET value. These findings suggest that CAC is not only effective for BCS adsorption but also sustainable for repeated use, offering an efficient and eco-friendly solution for managing industrial HBPVOCs.