Effects of Fly Ash Particle Size and Chemical Activators on the Hydration of High-Volume Fly Ash Mortars

This study investigated the effects of the fly ash (FA) particle size and chemical activators on the hydration reactions of high-volume fly ash (HVFA) cement pastes and the mechanical properties of HVFA mortars, with five types of FA with varying proportions of particles smaller than 10 μm prepared to assess the influence of particle size. In addition, the effect of chemical admixtures on the early-age hydration of the HVFA cement paste was evaluated. Quartz powder with the same fineness as that of normal FA was prepared to specifically examine the pozzolanic reaction of FA. The hydration reactions of the HVFA cement pastes were analyzed using isothermal calorimetry to measure the heat of hydration for 72 h. The results showed that an increase in the contents of FA particles with a diameter lower than 10 μm increases specific heat flow. Chemical activators, including Na₂SO₄, triethanolamine (TEA), and triisopropanolamine (TIPA), promote early-age hydration of HVFA cement pastes. The mechanical properties of the HVFA mortar were evaluated by measuring its compressive strength at 3 d, 7 d, and 28 d, with the findings revealing that the compressive strength of HVFA mortar improved with an increased proportion of FA particles smaller than 10 μm. Na₂SO₄, TEA, and TIPA consistently increased the compressive strength of the HVFA mortars.