WASTE EGGSHELL AND SAWDUST AS REINFORCEMENTS FOR SUSTAINABLE POLYESTER COMPOSITES: MECHANICAL CHARACTERIZATION AND ENVIRONMENTAL DURABILITY ASSESSMENT

This research endeavor undertakes an experimental investigation into the bending and tensile properties of polyester composites reinforced with waste eggshell powder and sawdust particles at 35 wt.%. Valorizing these waste materials as reinforcements contributes to sustainable practices, waste minimization, and environmental pollution mitigation. Composite samples were fabricated using hand lay-up and compression molding techniques. The effects of environmental exposure to water, acidic, and basic media immersion on the mechanical performance were evaluated to assess durability. Experimental characterization through tensile and three-point bending tests determined mechanical properties, stress-strain behavior, and failure mechanisms. Additionally, finite element analysis (FEA) simulations complemented the experiments by providing insights into stress distributions, deformations, and potential failure initiation sites within the composites under flexural loading. The computational models accurately captured the reinforcing effects of the waste materials and the degradation induced by environmental exposure, validating the experimental trends. Incorporating waste natural fibers significantly enhanced polyester's bending strength by 140% (sawdust) and 75% (eggshell), and tensile strength by 13% (sawdust) and 10% (eggshell). However, environmental exposure degraded properties to varying extents, with water immersion reducing tensile strength by 63% (sawdust) and 3% (eggshell), and flexural strength by 63% (sawdust) and 3% (eggshell). The acidic medium caused 58% (sawdust) and 23% (eggshell) reductions in tensile strength, and similar flexural strength degradations. Strikingly, the basic medium decreased eggshell composite tensile strength by 170% and flexural strength by 6%, while sawdust composite strengths declined by 44%.