Model‐Based Exploration of Web Guiding Behavior for a Novel Battery Cell Stacking Process

Innovative production processes are required to meet the rapidly growing demand for batteries and the associated material trends. In particular, the process step of stack assembly using new machine concepts promises a high potential for optimization. However, these concepts are untested in practice. The use of digital models makes it possible to develop corresponding optimization approaches. This article presents the development of a model for the web guiding systems of electrodes and its integration into an overall machine model for a novel machine concept. Finally, optimization approaches are identified by determining appropriate controller parameters for the web guiding systems.