A new green rigid polyurethane foam based on modified palm oil: Preliminary study of their potential for marine buoy applications

Abstract This study demonstrates a new green rigid polyurethane (PU) based on modified palm oil (MPO) for marine buoy applications. The bio‐polyol based on palm oil was synthesized using hydrogen peroxide and formic acid. The foam formation was by kinetic foaming reaction. The MPO‐based PU foams made with increased water content had closed cells that grew larger with water content to provide a low‐density foam. The resistance to flammability of PU foam was improved by adding triphenyl phosphate (TPP). The PU foam with increased TPP content had enlarged cells, increased water absorption and decreased compressive strength. In addition, carbon black (CB)‐containing foam had uniform, large foam cells, comparatively high density, higher compressive strength, and low water absorption. Moreover, a high CB content gave shorter extinguishing time for PU foam. The PU foams were investigated for buoyancy and compared with a commercial PU foam buoy. The commercial buoy had lower density, providing better‐floating performance than PU foam. Interestingly, CB_8 had an elevated density, but low water absorption rate, similar to the commercial buoy PU foam. The investigations showed that the PU foam from MPO is eco‐friendly, and the buoyancy performance of that foam is improved on adding TPP or CB.