Increasing the Wear Resistance of the Impellers of Electrical Centrifugal Submersible Pumps Through Repair

Objective: This research investigates the challenges of maintaining electrical submersible pumps (ESP) and develop effective repair techniques to enhance their reliability and efficiency. Theoretical Framework: The research draws upon theories and models related to pump maintenance, materials science, and corrosion prevention. Methodology: A case study approach was adopted, focusing on a Weir VTP submersible pump in continuous operation for 15 years. The pump's condition was assessed, and the root causes of erosion and corrosion were identified. Laser cladding with a TiC coating was applied to the damaged areas. Results and Discussion: The results demonstrated a significant improvement in the pump's wear resistance and overall efficiency following the laser cladding treatment. The TiC coating effectively mitigated the effects of erosion and corrosion, extending the pump's lifespan and reducing maintenance costs. Research Implications: The findings of this research contribute to the development of more effective maintenance strategies for submersible centrifugal pumps. The use of laser cladding with TiC coatings can be applied to other types of pumps and machinery operating in harsh environments. This research also highlights the importance of regular inspections and preventive maintenance. Originality/Value: This study provides a practical solution to the problem of erosion and corrosion in submersible centrifugal pumps. The application of laser cladding with a TiC coating is a relatively novel approach, offering a more effective repair method compared to traditional techniques. The results can be applied to improve the reliability and efficiency of pumps in various industries.