Energy and exergy analysis of a multipass macro-encapsulated phase change material/expanded graphite composite thermal energy storage for domestic hot water applications

• PCM/EG composite TES unit for decarbonizing the domestic heating sector. • 3.5 kWh thermal energy storage capacity to utilise the off-peak renewable electricity. • Combination of wide EG network, circular fin, and macro encapsulation. • Conduction dominated charging and discharging process. • Very high charging and discharging powers throughout the process. This study presents the development and performance evaluation of an innovative thermal energy storage (TES) system utilizing a commercially available bioderived organic phase change material (PCM) for domestic hot water production. The primary objective of this research is to enhance the efficiency and effectiveness of thermal energy storage solutions by macro-encapsulating the PCM-expanded graphite (EG) compressed modules in a multi-pass tube arrangement. A comprehensive experimental setup was employed to investigate the thermal performance of the proposed TES unit, focusing on charging and discharging cycles. Key findings reveal that conduction is the dominant mode of heat transfer, with the system achieving a significant maximum average charging power of 1440 W and a discharging power of 1990 W. The thermal energy storage capacity reached an impressive 12.6 MJ, enabling the discharge of 90 % of stored energy within 90 min. Furthermore, the exergy analysis indicated high exergy efficiencies, with charging efficiencies reaching 98 % and overall exergy efficiency at 18 %. The implications of this research are significant, demonstrating the feasibility of using bioderived organic PCM for sustainable energy applications. It highlights the potential of the modular structure of the system to integrate with heat pump and solar energy systems, thereby enhancing efficiency and sustainability in domestic hot water applications. This work significantly contributes to the advancement of sustainable thermal energy storage technologies and establishes a solid foundation for future studies aimed at optimizing TES systems for domestic hot water production.