Study on the effect of halloysite nanotubes on the mechanical properties and swelling resistance of ethylene-propylene diene monomer (EPDM)/nitrile butadiene rubber (NBR) blend nanocomposites

Abstract Research was undertaken to explore the alteration of natural halloysite nanotubes (HNTs) using a blend of resorcinol and hexamethylenetetramine (RH), (γ-aminopropyl) triethoxysilane (APTES), and diethoxydimethyl silane (DMS). This investigation delved into the impact of incorporating various proportions of RH-modified HNTs (RH-HNTs), APTES- modified HNTs (APTES-HNTs), DMS-modified HNTs (DMS-HNTs), and unmodified HNTs into ethylene propylene diene monomer (EPDM) and nitrile butadiene rubber (NBR) for their potential as seal materials. The study assessed key properties such as tensile strength, stress at 100% elongation, elongation at break, compression set, hardness, and swelling and abrasion resistance to gauge the influence of HNT additions. As nanofiller content increased, the crosslinking rate rose, while scorch time and optimum cure time decreased. Findings indicated that incorporating nanofillers at 6 phr compositions notably enhanced composite strength initially, with a subsequent slight reduction. However, rebound resilience diminished with increasing filler content, though composite hardness experienced a slight improvement. Mole percent uptake decreased, particularly at higher filler loadings. Notably, systems containing 6 phr RH-HNTs exhibited a 140% increase in tensile strength. FESEM micrographs depicted a rough fracture surface with well-dispersed nanofillers within EPDM/NBR. Additionally, compression set data illustrated enhanced composite performance under compression, crucial for seal applications.