Preparation and optimization of La0.6Sr0.4Fe1-yCoyO3-δ cathodes for intermediate temperature solid oxide fuel cells

It is shown in this work that a synthetic route based on the auto-combustion of an ethylene glycol-metal nitrate polymerized gel precursor can be efficiently used to easily produce a range of La0.6Sr0.4Fe1-yCoyO3-δ nanopowders at moderate temperatures. We have been able to determine on air-sintered samples the effect of sintering temperature on the microstructure. At sintering temperatures as low as 1100 to1200 °C, grains are well defined with a uniform round spherical morphology and have a homogeneous sub-micrometer size distribution showing a highly densified microstructure. The electronic conductivity and thermal expansion coefficients (TEC) of sintered LSFC samples have been determined according to the variation of Fe/Co composition. Both measures clearly increase with the Co content. These materials also must exhibit chemical stability with electrolytes, most commonly used for intermediate temperature solid oxide fuel cells (IT-SOFCs). In this way, the material as obtained is optimized in terms of chemical homogeneity and good stoichiometric control, microstructural characteristics of sintered samples, and finally the adequate Cobalt content to avoid high TEC mismatch with other components of the SOFC. This is a crucial issue as it causes an important thermo¬mechanical stress; promote extensive microcraking and significant performance degradation. Finally, these cathodes must exhibit acceptable electrochemical parameters for use in IT-SOFC.