Autonomous Underwater Pipe Damage Detection Positioning and Pipe Line Tracking Experiment with Unmanned Underwater Vehicle

Underwater natural gas pipelines constitute critical infrastructure for energy transportation. Any damage or leakage in these pipelines poses serious security risks, directly threatening marine and lake ecosystems, and potentially causing operational issues and economic losses in the energy supply chain. However, current methods for detecting deterioration and regularly inspecting these submerged pipelines remain limited, as they rely heavily on divers, which is both costly and inefficient. Due to these challenges, the use of unmanned underwater vehicles (UUVs) becomes crucial in this field, offering a more effective and reliable solution for pipeline monitoring and maintenance. In this study, we conducted an underwater pipeline tracking and damage detection experiment using a remote-controlled unmanned underwater vehicle (UUV) with autonomous features. The primary objective of this research is to demonstrate that UUV systems provide a more cost-effective, efficient, and practical alternative to traditional, more expensive methods for inspecting submerged natural gas pipelines. The experimental method included vehicle (UUV) setup, pre-test calibration, pipeline tracking mechanism, 3D navigation control, damage detection, data processing, and analysis. During the tracking of the underwater pipeline, damages were identified, and their locations were determined. The navigation information of the underwater vehicle, including orientation in the x, y, and z axes (roll, pitch, yaw) from a gyroscope integrated with a magnetic compass, speed and position information in three axes from an accelerometer, and the distance to the water surface from a pressure sensor, was integrated into the vehicle. Pre-tests determined the necessary pulse width modulation values for the vehicle’s thrusters, enabling autonomous operation by providing these values as input to the thruster motors. In this study, 3D movement was achieved by activating the vehicle’s vertical thruster to maintain a specific depth and applying equal force to the right and left thrusters for forward movement, while differential force was used to induce deviation angles. In pool experiments, the unmanned underwater vehicle autonomously tracked the pipeline as intended, identifying damages on the pipeline using images captured by the vehicle’s camera. The images for damage assessment were processed using a convolutional neural network (CNN) algorithm, a deep learning method. The position of the damage relative to the vehicle was estimated from the pixel dimensions of the identified damage. The location of the damage relative to its starting point was obtained by combining these two positional pieces of information from the vehicle’s navigation system. The damages in the underwater pipeline were successfully detected using the CNN algorithm. The training accuracy and validation accuracy of the CNN algorithm in detecting underwater pipeline damages were 94.4% and 92.87%, respectively. The autonomous underwater vehicle also followed the designated underwater pipeline route with high precision. The experiments showed that the underwater vehicle followed the pipeline path with an error of 0.072 m on the x-axis and 0.037 m on the y-axis. Object recognition and the automation of the unmanned underwater vehicle were implemented in the Python environment.