A novel thermoplastic material: Pre‐polymerized <scp>PMMA</scp> liquid resin and continuous glass fiber‐reinforced composite initiated by benzoyl peroxide/N,N‐dimethylaniline

Abstract Thermoplastic PMMA was rarely exploited in continuous fiber‐reinforced composites due to its viscous high‐temperature molten fluid as well as pessimistic wettability into fiber fabric. Redox‐active polymerization is a green route to develop a new liquid PMMA resin at room temperature to provide an in situ curing with the advantages of energy saving and consumption reduction. In this paper, BPO/DMA was adopted as a redox initiator pair, and the effect of MMA:BPO:DMA ratio on curing time, M n , T g , and mechanical properties of PMMA were systematically studied. When the ratio of MMA:BPO:DMA is 200:1.2:1, PMMA‐200 achieved optimistic mechanical properties at 20°C (tensile strength, 64.7 MPa; tensile modulus, 3352 MPa; bending strength, 125.3 MPa; bending modulus, 3023 MPa). Moreover, the mechanical properties were further improved at low temperatures. The maximum tensile strength and tensile modulus were up to 97.43 and 4297 MPa (−40°C) respectively. The tensile strength (0°, 1103 MPa; 90°, 52.3 MPa) and tensile modulus (0°, 47.5 GPa; 90°, 14.2 GPa) of glass‐fiber‐reinforced PMMA composite at 20°C were found to be comparable with epoxy resin‐based composites and even higher at lower temperature. In summary, redox‐initiated PMMA and its fiber‐reinforced composites are promising thermoplastic materials as new lightweight alternatives. Highlights Preparation method of PMMA resin and glass fiber composite. Research on the mechanical properties, molecular weight, glass transition temperature, curing time, etc. of PMMA resin. Testing of mechanical properties of PMMA glass fiber composites at room temperature and low temperature. Current applications and prospects of PMMA glass fiber composites.