Designing a Brushed DC Motor Driver with a Novel Adaptive Learning Algorithm for the Automotive Industry

In this study, a stepper driver, which is suitable for use in the automotive industry, designed for general use, capable of adaptive learning in the systems in which it is used, and with CAN and universal asynchronous receiver–transmitter (UART) communication options, was designed. This design was made with a PIC18F25K22 microcontroller unit (MCU). Rotor speed, armature current, and terminal voltage can be measured on the proposed brushed DC motor drive system. It gives the desired response by evaluating obstacles and other situations in which high currents are drawn from the source. The speed measurement of the vehicle and the open and closed status of an automatic door can be monitored. The main contribution of the designed PCB is an adaptive learning algorithm (ALA) that uses the pulses of the encoder, estimates the position of the step, and manages the operation process to prevent mechanical damage at the final point of the motor. Furthermore, unexpected hitting and pinching which are defined as obstacles to the driver can be controlled by monitoring the current value drawn from the driver. The benefit of this method is that the life of the mechanical step is increased due to the management of the forward and backward step operation, preventing potential accidents.