CFD and Artificial Intelligence-Based Machine Learning Synergy for the Assessment of Syngas-Utilizing Pre-Reformer in r-SOC Technology Advancement

This study demonstrates the significant advantages of integrating computational fluid dynamics (CFD) with artificial intelligence (AI)-based machine learning (ML) to optimize the pre-reforming process for reversible solid oxide cell (r-SOC) technologies. It places a distinct focus on the relationship between process variables, aiming to enhance the preparation of quality r-SOC-ready fuel, which is an indispensable element for successful operation. Evaluating the intricate thermochemistry of syngas-containing reforming processes involves employing an experimentally validated CFD model. The model serves as the foundation for gathering essential data, crucial for the development and training of AI-based machine learning models. The developed model forecasts and optimizes reforming processes across diverse fuel compositions, encompassing oxygen-containing syngas blends and controlled feedstock outlet process conditions. Impressively, the model’s predictions align closely with CFD outcomes with an error margin as low as 0.34%, underscoring its accuracy and reliability. This research significantly contributes to a deeper understanding and the qualitative enhancement of preparing high-quality syngas for SOC under improved process conditions. Enabling the early availability of valuable information drives forward sustainable research and ensures the safe, consistent operation assessment of r-SOC. Additionally, this strategic approach substantially reduces the need for resource-intensive experiments.