Development of bit design for breaking rocks with different mechanical properties

This paper presents a description of a bit design with a combined cutter layout, aimed at increasing the efficiency of breaking rocks with different mechanical properties. The results from industrial testing of the manufactured bits are analyzed, revealing the need to improve their hydraulic flushing system. Computer modeling was conducted using the Flow Simulation CAD/CAM package of the Solid Works system, where various models of the design options for the bit, the borehole bottom, and a segment of the drill string were created. For each variant, numerical calculations of the fluid motion were carried out using the finite element method. Based on the simulation results, optimal angles of inclination for the jet nozzles relative to the bit axis and their distance from this axis were determined. Key factors influencing the stability of the bit cutters, which destroy the rock by cutting with axial vibrations, were identified, and analytical dependencies for their predictive stability were derived. The wear rate of the bit cutters was determined by instantaneous values of such physical parameters as: the degree of wear, rock cutting speed, temperature, axial loading force on the cutter, and the friction coefficient at the contact between the cutter and rock. Temperature is especially impactful, reaching levels exceeding 1000°C in the cutting zone; it is often regarded as the primary factor influencing bit cutter stability. To maximize the efficiency of rock-breaking in the process of drilling wells, it is necessary to set the following vibration parameters: frequency, amplitude, and vibration mode, which can be determined from the results of mathematical modeling.