Analysis of 3k Experiments Applied to Railway Braking: Influence of Contaminants and Train Speed

The presence of contaminants influences braking efficiency in the railway system because it alters the adhesion at the wheel–rail interface. It is essential to study this phenomenon, as contaminants reduce the friction between wheels and rails, which impacts braking and transport safety. In addition, these contaminants increase the risk of derailments. The objective of the research was to determine the impact of different contaminants and operating speeds on the critical braking system’s responses. Using the 3k full factorial experimental design methodology, with analysis of variance (ANOVA) and linear and quadratic regressions, visualized using surface graphs, the effects of three operating conditions were studied: clean rails, with sand and sawdust, and driving the train at three operating speeds. These conditions gave rise to variations in braking distances, maximum creep, wheel slip times, and maximum peaks of electric current when braking in each experiment. The tests were carried out on the straight section of a β-shaped track and a railway vehicle, designed at a scale of 1:20. The analysis reveals that the braking distance increases significantly with surface roughness (clean track < sawdust < sand). At 0.75 m/s, the sawdust track reduces braking distance by 21% compared with the clean track; at 1.00 m/s, the reduction is 19%; and at 1.30 m/s, it is 35%.