A study on the internal vortex structure within a single-blade pump via numerical methods and particle image velocimetry experiments

This study investigates the performance and internal flow characteristics of a single-blade centrifugal pump through a comprehensive analysis integrating performance tests, Particle Image Velocimetry (PIV) tests, and numerical simulations. Across the operational speed range of 1470–2940 rpm, the predicted pump (head-flow rate curve)performance error between the numerical simulation results and the test results of the pump underrated flow conditions is found to be only 3.4%, demonstrating the high accuracy of the selected numerical method in predicting both performance metrics and internal flow structures. Key findings highlight the presence of significant circumferential and axial secondary flows in the region where the blade wraps back, resulting in the formation of high-intensity vortex structures and subsequent energy dissipation. The interaction of the blade's trailing jet with the volute casing's tongue induces periodic changes in the intensity and spatial size of these vortex structures. Furthermore, pronounced reverse vortex pairs are identified within the volute casing, attributed to axial non-uniformity in impeller outflow. These vortex pairs are associated with the preferential accumulation of solid particles, potentially contributing to wear in the volute casing of single-blade centrifugal pumps. The revelation of the evolution characteristics of vortex structure in single-blade centrifugal pumps provides theoretical support for reducing pressure pulsation and radial force of single-blade centrifugal and provides a potential solution to the technical difficulties of low efficiency and poor stability of single-blade centrifugal pumps. Overall, this study provides valuable insights into optimizing the design and operational efficiency of single-blade centrifugal pumps by elucidating their complex flow dynamics and performance characteristics under varying operational conditions.