Enhanced thermal performance of phase change mortar using multi-scale carbon-based materials

Incorporating phase change material (PCM) into construction materials is an effective method for modifying building energy regulations throughout their service life. However, the effectiveness of PCM is constrained by its low thermal conductivity, highlighting the need for efficient enhancement methods. This study introduces thermally conductive carbon-based additions at both the nano-scale and meso-scale with different shapes, including carbon nano-tube (CNT), carbon black nano-particle (CB), and carbon fibre (CF) in PCM mortar. The mixed hydrated inorganic salt serves as the core PCM, while expanded perlite acts as the supporting material for the stable PCM composite, based on the presented research. The multi-scale additions establish thermal conduction pathways that improve temperature regulation performance. The modified samples exhibited a temperature difference of 2.2 °C and a time lag of up to 20 minutes under natural cooling conditions. Notably, CB positively influenced thermal conductivity, while CNT demonstrated an unexpected minor reduction. The enhancement in thermal conductivity increased with the content of CB, reaching an optimal enhancement of 18%, except at a CNT content of 0.5%. Conversely, both CB and CNT consistently improved thermal diffusivity. Furthermore, the compressive strength of the modified samples was significantly enhanced by up to 24% compared to PCM mortar without carbon modifications. The modification method proposed in this study significantly improves both the thermal and mechanical properties of PCM mortar. • Temperatures of all samples decrease to nearly room temperature after one hour. • Most samples show energy-saving with more additions, except for over-high additions. • Higher thermal conductivity is achieved with more CB additions. • The compressive compression strength of samples is improved by 24%. • The agglomeration occurs with high additions content that hinders the improvement.