Resistive Heating and Thermal Decomposition of an Additively Manufacturable Electrically Conductive Explosive

Abstract The ability to transmit electrical signals through high explosive charges without using dense metal conductors could enable continuous monitoring of explosive charges with internally embedded sensors. With the sensor materials themselves being energetic, the impact on the intended detonation performance of the charge can be minimized. Embedded sensors enable real time, in‐situ measurements of conditions relevant to ageing assessments. Additionally, dynamic material property sensing can provide detonation performance data, enabling measurement of dynamic shock position. One proposed method to allow for electronic signal transfer through high explosives is to use electrically conductive explosive composites consisting of an electrically conductive polymer binder mixed with high explosive crystals. These conductive energetic pathways also serve as independently reactive elements and can provide additional functionality via dynamic sensor removal through resistive heating and subsequent decomposition. This work discusses the resistive heating of a previously developed, poly (3,4‐ethylenedioxythiophene) polystyrene sulfonate (PEDOT:PSS) based, electrically conductive extrudable explosive composite. Experimental samples of the conductive explosive material were subjected to a range of direct current applications and the resulting heating and decomposition of the material is discussed.