Impact of lattice designs and production parameters on mechanical properties of AlSi10Mg in laser powder bed fusion

Abstract This study investigates the impact of lattice designs and production parameters on the mechanical properties of AlSi10Mg fabricated using Laser Powder Bed Fusion (L-PBF). The research explores the production and performance of gyroid, diamond, and lidinoid lattice structures under varying scanning speeds (600, 900, 1,200 mm s −1 ). Key findings indicate that scanning speed significantly influences mechanical properties and energy absorption capabilities. The gyroid lattice structure produced at 600 mm s −1 exhibited the highest compressive strength (76.51 MPa) and energy absorption (28.57 MJ m −3 ). SEM-EDS analysis revealed no substantial structural defects, while porosity and microstructural deformations were observed at higher scanning speeds. Finite element simulations demonstrated localized buckling and fissure formation in lattice structures under compressive loads. The study highlights the critical role of production parameters in optimizing the mechanical performance of L-PBF-manufactured AlSi10Mg, offering insights into achieving cost and time efficiencies in additive manufacturing processes. This comprehensive analysis contributes to advancing the application of L-PBF in producing complex, high-performance aluminum alloy components for industrial use.