Evaluation of the Effect of pH and Concentration of Calcium and Sulfate Ions on Coal Flotation

The presence of calcium sulfate in the process water during the coal flotation greatly influences the recovery and selectivity of the separation. The concentrations of calcium and sulfate ions modify mineral hydrophobicity by altering surface properties resulting in depression or activation of the mineral species. An investigation to evaluate the statistical significance of the effect of the pH and concentration of calcium and sulfate ions on coal flotation was carried out; for this purpose, a 23 factorial design was implemented. A p-value < 0.05 was determined for the effect of calcium and sulfate ion concentrations, indicating that it is statistically significant. The interactions between factors (pH × calcium, pH × sulfate, calcium × sulfate and pH × calcium × sulfate) are also statistically significant, but the interaction between the concentration of calcium and sulfate ions has a notable influence according to the F statistic value. Employing 800 and 1920 mg/L of calcium and sulfate ions as experimental conditions yields a recovery of 90.4% with a concentrate containing 13% ash.