Research on the Hierarchical Separation of Rare Earths and Lithium from Rare Earth Molten Salt Slag

Lithium is an important non-renewable resource, and the study of the tiered separation of rare earths and lithium from rare earth molten salt slag is an important approach to solving the current global resource shortage. This article adopts a sulfuric acid leaching process and a lithium-containing solution iron lithium extraction separation process to recover lithium from rare earth molten salt slag. The method systematically investigates the impact of sulfuric acid concentration, liquid-to-solid ratio, leaching temperature, leaching time, pH, P507 concentration, phase ratio, extraction temperature, and extraction time on the lithium extraction effect and iron lithium separation effect in rare earth molten salt slag. The results show that under the conditions of a sulfuric acid concentration of 0.9 mol/L, a liquid-to-solid ratio of 8:1 mL/g, a leaching temperature of 70 °C, a leaching time of 90 min, a pH of 0.9, a P507 concentration of 50%, a phase ratio of 5:3, an extraction temperature of 30 °C, and an extraction time of 20 min, the lithium leaching rate reaches 97.8%, and the separation of iron and lithium is fully achieved. This method can efficiently recover the valuable element lithium from rare earth molten salt slag, which is of great significance for the subsequent preparation of lithium products and the realization of a closed-loop production of rare earth alloys by molten salt electrolysis.