Development and Validation of Concept of Innovative Method of Computer-Aided Monitoring and Diagnostics of Machine Components

The monitoring and diagnostic system has been suggested as a non-destructive diagnostic method. The structure and operation of the suggested system can be described by the concept of digital shadow (DS). One of the main DS subsystems is a set of sensors properly placed on the monitored object and coupled with a discrete data processing model created in Matlab/Simulink. The discrete model, as another important DS subsystem of the monitored facility, transfers information about its technical condition to the operator based on data recorded by the sensor system. The digital monitoring model processes the recorded data in the form of the object’s response to actions caused by its operating conditions. This work formalized a mathematical model determining the coupling of the digital model with the sensors placed on the monitored object. The formulated method using DS, due to its sensitivity, enables the detection of the damage in the object at an early stage. The tests allowed for detecting the regularities enabling the determination of the area of damage to the shaft and its size.