Consolidation Enhancement of Weathered Coal Gangue Utilized for Aggregate Filling of Cement Pavement in Mining Area

The large-scale, open-air storage of coal gangue often leads to oxidation and decomposition due to natural weathering, resulting in decreased strength and instability, which limits its wider application in concrete pavement. To address these issues, this paper proposed a composite consolidation treatment for weathered coal gangue (WCG), assessing its effectiveness and enhancement mechanisms through aggregate performance tests, mixture performance tests, and microscopic visualization analyses. Results indicated that the initial and post-20 dry–wet cycle crushing values of WCG were 23.96% and 47.94%, respectively, failing to meet required standards. However, applying a composite consolidation treatment using a lithium curing agent and cement paste significantly improved WCG’s robustness and stability. After 4 days of treatment, the crushing value, impact value, and Vickers hardness of WCG had reached 18.3%, 6.58%, and 113.52 kgf/mm², respectively, fully meeting the standards for aggregate filling in mini concrete pavements. Furthermore, tests demonstrated that the lithium curing agent induced the formation of hydrated calcium silicate and calcium aluminate on both the surface and interior of the WCG, enhancing its structural stability. Approximately 5–12 wt.% of the curing agent penetrates and encapsulates the WCG, strongly bonding and reinforcing its internal weak surfaces. These findings offer potential solutions and technical insights for the large-scale management of weathered coal gangue.