End to End Digital Corrosion Management Hub

Abstract The primary objective of the project was to digitalize the Corrosion Management (CM) system within the Asset Performance Management (APM) platform for oil and gas facilities, both offshore and onshore. The aim was to enhance process efficiency by reducing human intervention and error, and to provide a more robust and comprehensive data management system. The scope included the implementation of a new digital CM platform that integrates all recorded CM data, enabling direct and comprehensive analysis through predefined KPIs. This system is intended to monitor and evaluate the performance of corrosion controls continuously. The new CM solution was implemented on a digital platform that includes handheld devices programmed to interface with the existing computerized maintenance management system (SAP). Technicians use these devices to collect data directly from barcoded equipment at specific TAG locations. This method allows for immediate data entry and upload into the APM software, reducing the need for manual data recording and entry. The platform utilizes a series of check sheet templates that list necessary indicators, ensuring that all relevant data is captured accurately and consistently. The following are the categories of KPI used to ensure CM performance for Oil and Gas Facilities: Internal Corrosion Management: these KPIs defines the internal corrosion information and ensure reporting on timely mannerExternal Corrosion: these KPIs defines the external corrosion information related to Cathodic Protection and Coating. The digitalization of the CM system has resulted in significant cost savings, approximately 127K USD annually, by reducing time spent on-site by contractors and staff, and minimizing paperwork. The reduction in manual data entry has also decreased the likelihood of errors compared to traditional paper-based methods. Furthermore, the system has improved the tracking of pending issues and concerns arising from site findings, facilitating more timely and effective responses. This digital CM solution is unique in its integration of handheld devices with existing maintenance systems, which has not been previously recognized in the market. It has been nationally and internationally acknowledged, receiving appreciation from several clients, and has been recommended for broader implementation. The digital solution not only provides end-to-end digitalization but also innovatively enhances the corrosion management process, making it a pioneering initiative in the field.