Heat transfer during water movement in a pipe at temperatures close to boiling points in the transient mode

Currently, there is a problem of developing effective methods to calculate heat and mass transfer processes during steam condensation from a vapor-gas mixture in industrial devices. This is due to the need to create new reliable and highly efficient designs of heat exchangers for various purposes. The finite element method has been used in the ANSYS Fluent software package during the numerical simulation. An experimental plant is tested in the pipeline of an industrial enterprise at the production site of the Technopolis KHIMGRAD industrial park (Kazan-city). The applicability of the Lee model to solve problems of water flow in a pipeline with partial evaporation is proved. This model allows you to accurately account for the processes of evaporation and condensation, which is important for the design of cooling and air conditioning systems. The authors have designed a three-dimensional model of the flow area of the experimental module and a CFD model to calculate temperatures, phase velocities and their concentrations, considering the peculiarities of the ongoing processes of heat and mass transfer. A slight effect on the heat flow of a 180° rotation during the flow of a liquid medium in the range of the Reynolds numbers 1800–2600 is shown. The developed model is verified with the results obtained at the experimental plant. It is established that the model reproduces experimental data well. An analysis of studies of heat and mass transfer processes during the fluid flow in channels in the presence of phase transitions is carried out. The problems of calculating the parameters of heat transfer during the movement of a fluid in a transient mode are revealed, especially at values of the Reynolds number close to 2000. The experimental plant diagram is presented. It is found that in the range of Reynolds numbers of 2600–3600, the calculated temperature values differ from the temperature values obtained experimentally by less than 0,42 %. During the partial transition of water into steam in the range of Reynolds numbers of 1800–2600, the deviations were less than 6 %, which confirms the adequacy of numerical modeling of calculating the heat transfer process in a pipe. It is shown that considering the influence of temperature on surface tension, the coefficient of thermal conductivity of water and the coefficient of dynamic viscosity of water is important to obtain accurate results. The proposed approach can be used to optimize the operating parameters of condensers and evaporators, as well as to accurately calculate the heat transfer coefficient and determine the areas of vapor formation. It will improve the energy efficiency of industrial installations and reduce the cost of equipment operation.