A Novel Fast Contact Operating Mechanism of the Medium and Low Voltage Hybrid DC Current Limiting Circuit Breaker

In order to solve the problem of the slow initial speed caused by the large mass of the bistable permanent magnetic actuator (PMA) in the traditional bistable permanent magnetic–electromagnetic repulsion mechanism (PM-ERM), a novel fast contact operating mechanism is proposed by using the flexible spring system (SS) between the PMA and the ERM. The novel structure can separate the mass of the PMA and the ERM at the initial phase of the interrupting process, improve the initial speed of the contact and increase the initial opening distance of the contact. Firstly, the paper conducts an extensive investigation and analysis of the principle of the existing fast operating mechanism and points out the advantages and disadvantages of the existing mechanism. In order to meet the requirement of fast interrupting and improve the service life of the mechanism, a novel mechanism is proposed. And then, the working principle of the novel mechanism is introduced. The cooperative relationship between the ERM and the PMA and the working principle and performance parameter requirements of the ERM, SS and PMA are analyzed and designed. Finally, the feasibility of the novel mechanism is verified by the experiment. The results show that the opening distance of the novel operating mechanism can reach 2.25 mm in 1 ms. Compared with 1.24 mm of the traditional operating mechanism, it improves the initial opening distance of the contact by 81.5% and is conducive to the rapid interruption of the Hybrid DC current-limiting circuit breaker (HDCCLCB).