Analysis of the experimental tests performed at NACIE-UP facility through a novel CFX-RELAP5 codes coupling

• A CFX-RELAP5/Mod3.3 has been developed in ENEA for HLM applications. • The semi-implicit scheme and the decomposition domain approach have been adopted. • Transition from forced to natural circulation in NACIE-UP has been simulated. • RELAP5 model has been realized for the system-level thermal-hydraulic analysis. • CFD analysis for the Fuel Pin Bundle Simulator has been performed. • The coupled tool well predicts the loop and the FPBS behavior during the transient. The design and safety assessment of Lead-cooled Fast Reactors (LFRs), being one of the Generation IV technologies, must be supported by extensive experimental campaigns. Such activities are necessary to completely understand the physical phenomena involved in such reactors, as well as to properly develop new numerical tools or validate the pre-existent ones. From the experimental point of view, ENEA Research Center of Brasimone is one of the most active institutions, thanks to its experimental platforms and know-how maturated since the early 2000s. From the numerical point of view, Computational Fluid Dynamics (CFD) codes are the most suitable ones to analyze some phenomena expected in a Heavy Liquid Metal (HLM)-cooled reactor, such as the complex 3D phenomena occurring within the pools or the core fuel assemblies. In addition, the fluid thermal conduction, usually neglected in a System Thermal-Hydraulic (STH) code, can assume a significant importance in some transient scenarios, e.g., loss of flow accidents with transition from forced to natural circulation. However, the safety analysis of the LFRs should still rely on the use of STH codes because of their lower computational cost compared to the CFD codes, also considering the high number of transient evolutions to be analyzed for the purpose of the reactor licensing. At ENEA Brasimone, a novel coupling approach has been developed to couple the CFD code Ansys CFX with the STH code RELAP5/Mod3.3. The coupled tool aims at exploiting the advantages of the two families of codes. It adopts a multi-scale approach to simulate in detail some circuit components while performing system-level analysis, so as to keep an acceptable computational time. The coupling technique is based on ad-hoc user routines written in FORTRAN and implemented in Ansys CFX, which acts as the master code. The user routines take care of time step management, data exchange, RELAP5 execution, and error checking. The goal of this paper is to assess the simulation capabilities of the coupled tool by reproducing a forced-to-natural-circulation transition test, carried out at the NACIE-UP facility, with LBE as working fluid. The work has been realized in the framework of the IAEA Coordinate Research Project-I31038, named “Benchmark of Transition from Forced to Natural Circulation Experiment with Heavy Liquid Metal Loop”.