Graphite Made from Coal by High-Temperature Treatment: An Insight into the Nanometric Carbon Structural Evolution

Graphite made from coal will not only widen the graphite mineral resource, but also significantly improve the value of coal utilization. In this study, anthracite coal was heated in the temperature range of 500 to 2900 °C to study the size increase of nanometric graphite crystallites from anthracite to real graphite. The carbon content rapidly increases to 99.2% when heated from room temperature to 1600 °C, and then gradually increases to 100% when the treated temperature increases to 2900 °C. The FTIR results show that methyl, methylene, and aromatic hydrocarbon, preexisting in the raw anthracite, were preserved in the JZS-500 sample, but that when the treated temperature ≥ 1000 °C, these C-H bonds almost disappear. The basic structural units (nano graphitic carbon) grow into distorted columns, and the basic structural units and micro-columns re-oriented and coalesced to form local molecular oriented domains with the temperature increase from anthracite to JZS-1500. When the temperature ≥ 1600 °C, amorphous carbon, onion-like carbon, turbostratic layers, and graphitic carbon co-occur within the graphitized coals. At the sub-micron scale, carbonization is a homogenous process, whereas graphitization is a heterogenous process. The average graphite crystalline size (La, lateral extension; Lc, stacking height) rapidly increases as the treatment temperature increases from 1600 to 2300 °C. Three coal structural transformation stages were classified according to the nanometric carbon structural evolution with temperature. This study will contribute to the efficient and value-added utilization of coal to make graphite materials.