Influence of exfoliation method of graphene on physical properties of graphene/<scp>High Density Polyethylene</scp> nanocomposites: Semiconductor‐like electrical conductivity, glass transition, and melting temperature

Abstract Despite the wide range of applications of polyethylene (PE), many efforts are being made to improve its properties with carbon allotropes such as graphene. The addition of graphene can improve the electrical, thermal, and mechanical properties of this polymer. Through the present study, the effects of exfoliated graphene nanoplatelets (XGNPs) and few‐layer graphene (FLG) on the electrical conductivity and thermal properties of high‐density polyethylene (HDPE) were investigated. XGNPs were synthesized by ultrasonication of graphite nanoplatelets, and FLG was synthesized by shear exfoliation of flake graphite. Finally, HDPE powder particles were coated with dispersed XGNPs and FLG. Then XGNPs/HDPE nanocomposites and FLG/HDPE nanocomposites were fabricated by compression molding. The morphology, structural, electrical, and thermal properties of the graphite, graphene, PE, and nanocomposites were observed and comparatively studied by transmission electron microscopy, field emission scanning electron microscope, x‐ray diffraction (XRD), Raman spectroscopy, and conductivity measurements. The graphene's D, G, and 2D bands were revealed by Raman spectroscopy of nanocomposites and verified the existence of the graphene in the polymer matrix. XRD revealed that the graphene did not affect the original crystalline structure of the HDPE matrix, and the Fourier‐transform infrared spectroscopy revealed that the nanocomposite was obtained without the formation of any functional groups. The electrical properties of the nanocomposites were comparatively studied. After adding XGNPs (7 wt%), volumetric electrical conductivity in a sample reached from 10 −16 to 10 −3 S/m. The highest volumetric conductivity, 1.1 × 10 −2 S/m, that is, semiconductor‐like conductivity, was achieved after adding 7 wt% of FLG. The glass transition temperatures ( T g ), melting temperatures ( T m ), and thermal stability were investigated by differential scanning calorimetry and TGA, respectively, and it was concluded that T g and T m increase by adding the graphene. This study shows that shear exfoliation of graphene is the best and the most facile method to prepare mass‐scale graphene for the production of graphene/polyolefin nanocomposites. Highlights Two types of graphene were produced by using sonication and shear‐exfoliation. HDPE powders were coated with two types of graphene and then hot pressed. The method of ( G ) preparation is crucialparameter on electrical conductivity. In the sample containing 7 wt% (XGNPs), the highest conductivity is 10 −3 S/m. In the sample containing 7 wt% (FLG), the highest conductivity is 10 −2 S/m.