Wavenumber Analysis-Based Mechanical Property Characterization for Additively Manufactured Thermoset Composites

Abstract Thermoset materials have begun to be applied in additive composite manufacturing due to their ability to withstand high temperatures without losing structural integrity. Meanwhile, the characterization of mechanical properties for additively manufactured composites is critical for ensuring material reliability and safety. However, traditional testing methods struggle to accurately and nondestructively characterize additively manufactured composites due to challenges posed by curing processes, microstructural variability, anisotropic properties of thermoset composites, and the risk of damaging these materials during evaluation. For characterizing the mechanical properties of additive-manufactured thermoset composites, this paper presents a novel method that combines a nondestructive PZT-LDV guided wave sensing system and a wavenumber analysis that fuses multidimensional Fourier transform with dispersion curve regression. For proof of concept, we performed an experiment using our method to measure a 3D-printed thermoset composite panel. Based on our nondestructive approach, two material properties (shear wave velocity and Poisson’s ratio) in multiple directions were successfully determined for the tested panel. We expect this research to introduce a non-contact and efficient method for characterizing various composites and monitoring their property changes after additive manufacturing.