An Analysis of and Improvements in the Gear Conditions of the Automated Mechanical Transmission of a Battery Electric Vehicle Considering Energy Consumption and Power Performance

The design of the gear quantity and transmission parameters of a vehicle has large effects on its economical and power performance. This paper mainly researches the gear conditions (including the gear quantity and each gear’s transmission parameters) of two-gear and three-gear AMT (Automated Mechanical Transmission). This research uses Cruise software to build a multi-gear simulation model of a BEV (Battery Electric Vehicle) and adopts the LHS (Latin hypercube sampling) method to design an experiment plan and conduct a simulation experiment. This paper proposes a systematic method for influencing factor analyses and the optimization of transmission parameters, combining fuzzy theory, multiple regression, and particle swarm optimization. The research results show that the gear quantity allowing for optimal overall performance is three. The highest score obtained in the results of the simulation experiment for three-gear AMT is 11.15% higher than that of the two-gear AMT. The optimal design plan for the two-gear AMT is a small ig1 with a big k1, in which case the highest score of the regression model increases by 2.67% compared with that before modeling. The optimal design plan for the three-gear AMT is a big k1 with a big k2, in which case the highest score of the regression model increases by 12.78% compared with that before modeling. Then, this research uses PSO (particle swarm optimization) to further optimize the regression models and compares the difference between the highest scores in the results of the simulation experiment. The difference between the highest scores of the three-gear and two-gear AMT further increases to 21.95% after optimization. As shown in the results, the key factor influencing the performance of two-gear and three-gear AMT is gear quantity.